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10s–16s Battery Pack Reference Design With Accurate Cell Measurement and High-Side MOSFET Control

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Figure 3-1 shows the charge process setup example. DC source 1 configurations: 58 V – 3 A. DC source 2 configurations: 48 V – 0.5 A. Electronic load configurations: 48-V CV mode. DC Source 1 TIDA-010208 BAT+ BAT- DC Source 2 PACK+ PACK- + Electronic Load + + C0 C16 C15 C14 C1 P3 Figure 3-1. Charge Setup Figure 3-2 shows the discharge process setup example. DC source 1 configurations: 48 V - 20 A. Electronic load configurations: CC mode. Electronic Load TIDA-010208 BAT+ BAT- DC Source PACK+ PACK- + + + C0 C16 C15 C14 C1 Figure 3-2. Discharge Setup 3.3 Test Results Cell Voltage Accuracy When testing cell voltage accuracy, a resister divider should not be used to simulate battery cells. Since there will be some current flowing into cell input PINs when doing ADC measurement, the resister divider will cause further voltage drop and make the AFE readings lower than the actual value. It is good to use a real battery for testing. Another easy way is to utilize a DC source to stabilize the cell input voltage. This method was used in the design to test the cell voltage measurement accuracy. Figure 3-3 shows the cell voltage accuracy data without any further calibrations and under room temperature. All 16 channels of cell voltage error are below ±5 mV. Hardware, Software, Testing Requirements, and Test Results www.ti.com 10 10s–16s Battery Pack Reference Design With Accurate Cell Measurement and High-Side MOSFET Control TIDUEY5 – JANUARY 2021 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated

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