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10s–16s Battery Pack Reference Design With Accurate Cell Measurement and High-Side MOSFET Control

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Cell Voltage (mV) Error (mV) 2000 2250 2500 2750 3000 3250 3500 3750 4000 4250 -1 0 1 2 3 4 D001 Cell1 Cell2 Cell3 Cell4 Cell5 Cell6 Cell7 Cell8 Cell9 Cell10 Cell11 Cell12 Cell13 Cell14 Cell15 Cell16 Figure 3-3. Cell Voltage Accuracy Pack Current Accuracy This design uses two parallel 2-mΩ, 2-W, 50-PPM shunt resisters to measure pack current. Board offset was calibrated using the guidance of the Calibration section of the BQ76952 Evaluation Module User's Guide. Then Current Gain was calibrated with 5-A discharging current and also followed the guidance of the Calibration section of the BQ76952 Evaluation Module User's Guide. It is good to write the Board Offset and Current Gain values with OTP to BQ76952, otherwise the MCU has to store such data and write to BQ76952 every time it wakes up from shutdown mode. Figure 3-4 shows the pack current accuracy data under room temperature. The maximum current error is below ±10 mA when discharging current is below 2 A and ±0.5% when discharging current is above 2 A. Current (mA) Error (mA) 0 3000 6000 9000 12000 15000 18000 21000 24000 27000 -30 -25 -20 -15 -10 -5 0 5 10 D002 Figure 3-4. Pack Current Accuracy Auxiliary Power and System Current Consumption Thanks to the auxiliary power strategy, this design has very low current consumption, especially when in standby mode and ship mode. System-level current consumption contains 3 parts: (1) DC/DC current, (2) BQ76952 current (current into BQ76952 BAT PIN), (3) LDO current (current into BQ76952 REGIN PIN). This current could be measured from the voltage across (1) R115, (2) R61, and (3) R94. Table 3-5 shows the test results of current consumption. Table 3-5. Current Consumption in Standby and Ship Modes R115 (100 Ω) R61 (100 Ω) R94 (249 Ω) Total Current (µA) Standby Mode Voltage (mV) 0.66 2.02 11.45 72.8 Current (µA) 6.6 20.2 46 Ship Mode Voltage (mV) 0.66 0 0 6.6 Current (µA) 6.6 0 0 www.ti.com Hardware, Software, Testing Requirements, and Test Results TIDUEY5 – JANUARY 2021 Submit Document Feedback 10s–16s Battery Pack Reference Design With Accurate Cell Measurement and High-Side MOSFET Control 11 Copyright © 2021 Texas Instruments Incorporated

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