TE - Solutions Guide

Wire and Cable: The Industry Standard for Rugged, Reliable Performance

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HIGH SPEED COPPER CABLES HIGH SPEED COPPER CABLES Raychem Cat 5e Ethernet Cable Reliable 100Mb/s and 1 Gb/s Ethernet Cable • Waterblock capability • Qualified to MIL-DTL-24643 • Pending AS6070/2 qualification • Harness components and connector compatibility • Utilization of low loss foamed dielectrics • Tested in accordance with ANSI/TIA-568-C.2 • High temperature fluoropolymers offer temperature ranges from -65°C to +200°C Raychem Cat 7 Ethernet Cable Data Rates: 10 Gb/s Ethernet Cable • Excellent signal integrity at 10 Gb/s • Zero halogen and FDR jacket material available • Harness components and connector compatibility • Available in both 24 AWG stranded TCC and 23 AWG solid BC conductor variations Raychem USB 3.1 Cable Capable • Provides power for USB 3.1 while still providing legacy USB 2.0 support • Double the bandwidth of USB 3.0 Easy • Use of an extruded component and jacket reduces termination time when compared to solutions using tape wrap construction Raychem IEEE 1394 (Firewire) Cable Data Rates: 100 Mb/s to 3.2 Gb/s • JSFY18 approved • Easier routing in confined spaces • Smaller cable bundles for improved installation • Double braid to achieve excellent signal integrity • Tough, high-temperature FEP insulation and jacket Raychem USB Cable Data Rate: Up to 480 Mb/s (USB 2.0) and 5 Gb/s (USB 3.0) • USB 2.0 and USB 3.0 available • Flexible design • Abrasion resistant • Custom designs available • Designs available with operating temperature range: -65°C to +200°C Raychem Cat 6a Ethernet Cable Data Rates: 10 Gb/s Ethernet Cable • Excellent signal integrity at 10 Gb/s • Operating temperature range from -65°C to +200°C • Pending AS6070/6 qualification • Harness components and connector compatibility • Easier to terminate compared to tape wrapped designs Single Pair Ethernet (SPE) Fast • Qualified on 100 Mb/s with future provision for 1 Gb/s Easy • Single pair ethernet technology reduces termination time by up to 50% over existing installation solutions Raychem 100Base-T (or 100Mb) Ethernet Quadrax Cable Data Rates: 100 Mb/s Ethernet Cable • Excellent signal integrity at 100 Mb/s • Smaller size and weight than Cat 5e cables • Pending AS6070/1 qualification • Harness component system compatibility Raychem CANbus Cable Data Rates: 1 Mb/s • Flexible design • Abrasion resistant • High performance, 120Ω twisted pair • Shielded and unshielded variations available • Easier to terminate when compared to tape-wrap designs • Designs available to SAE J1939-11 and -15 requirements Raychem High Speed Copper Cables • EMI protection • Increased bandwidth • Lightening protection • Reduced size and weight • Harness component system compatibility • Ruggedized to survive in harsh environments • Cat 5e, Cat 6a, Cat 7, 100Base-T, CANbus, IEEE 1394, USB 2.0/3.0, DVI, fiber Fiber Cable Designs Available for Harsh Military and Aerospace Environments • Meets requirements of BMS 13-71 • Meets requirements of ARINC 802 • Meets requirements of Def Stan 61-12 Part 31 • TE connector compatibility • Designs available for shipboard marine cable using multimode and single mode fiber Raychem DVI Cable Data Rate: 3.96 Gb/s to 7.92 Gb/s • Custom designs available • HD video coaxial cables • Primarily used for video displays and uni-directional data transfer POWER CABLES Raychem Spec 80 FlexLine Wire and Cable Flexible Light Weight Hookup Wire to Power Feeders • Operating temperature range: -65° to +200°C • Voltage rating: 600V • Single and dual wall constructions • Conductors available in tin, silver and nickel coated copper • Conductors available in aluminum • Gauge availability: 28 to 4/0 AWG Raychem SHF-260 Power Cable Flexible High Temperature Power Feeder • Operating temperature range: -65° to +260°C (10k hours) • Operating temperature range: -65° to +290°C (500 hours) • Voltage rating: 1000V • Tight routing bends without jacket wrinkling or cracking • Conductors available in nickel coated copper • Gauge availability: 24 to 4/0 AWG Raychem HI-FLEX Power Cable FDR25S • Diesel fuel resistant • Tight routing bends without jacket wrinkling or cracking • Very flexible with tight bend radius (3x static, 6x dynamic) • Gauge availability: 16 to 4/0 AWG • Available colors: orange, red, black • Braided jacketed cables available ZHENS • Zero halogen, low smoke • Tight routing bends without jacket wrinkling or cracking • Flexible with tight bend radius (4x static, 8x dynamic) • Gauge availability: 8 to 4/0 AWG • Dual wall construction Wire and Cable Wire and Cable Wire and Cable PAGE 3 PAGE 4 PAGE 5 AEROSPACE, DEFENSE & MARINE / WIRE AND CABLE AEROSPACE, DEFENSE & MARINE / WIRE AND CABLE AEROSPACE, DEFENSE & MARINE / WIRE AND CABLE GENERAL WIRE AND CABLE Hook-Up Wire SPEC 55 XL-ETFE Wire and Cable • Excellent abrasion and cut-through resistance • Excellent flexibility • Low-fluoride and Electroloss filtering options Mil Spec version available Raychem Spec 80 FlexLine Wire and Cable Flexible Light Weight Hookup Wire • Operating temperature range: -65° to +200°C • Voltage rating: 600V • Single and dual wall constructions • Conductors available in tin, silver and nickel coated copper • Conductors available in Aluminum • Gauge availability: 28 to 4/0 AWG Lightweight Marine Cables C-Lite Cable and C-Lite Fire-Resistant Cable Small Size, Light Weight, Robust • Marine approvals: DNVGL, ABS, BV, CCS, KR, NK and RMRS • 30% lighter than standard marine cable • Reduced diameter for easy routing • Low-fire-hazard performance Electroloss Filterline Wire and Cable SPEC 55F XL-ETFE Wire and Cable High Performance • Suppresses EMI above 100 MHz • SPEC 55 insulation • Rated for continuous operation -65°C to 200°C • 600 V rating • Light weight, small size Mil Spec version available Raychem 99M and 100G Cables TYPE 99M • Def Stan 61-12 Part 18 • Highly flame retardant • Low smoke and toxicity Spec 100 • Zero halogen • Highly flame retardant Hook-Up Wire SPEC 44 PVDF/PE Wire and Cable • Dual-wall construction • Resistant to most solvents, fuels and lubricants Mil Spec version available Hook-Up Wire SPEC 55 LF Rugged • 5x scrape abrasion within the spec Lightweight • Single thin wall primary Low Outgassing • Less than 10 PPM

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