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Predictive Maintenance with Vibration Sensors

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TE CONNECTIVITY SENSORS / WHITE PAPER Predictive Maintenance with Vibration Sensors PAGE 4 VARIABLE CAPACITANCE VIBRATION SENSORS Variable Capacitance (VC) sensors derive the acceleration measurement from a change in capacitance of a seismic mass moving between two parallel capacitor plates. The change in capacitance is directly proportional to the applied acceleration. VC accelerometers require an IC to be closely coupled to the sensing element to convert the very small capacitance changes into a voltage output. This conversion process often results in poor signal to noise ratio and limited dynamic range The VC sensors are typically manufactured from silicon wafers and are fabricated into miniature MEMS (Micro-Electro-Mechanical-Systems) chips. TECHNOLOGY COMPARISON CHART For industrial condition monitoring and predictive maintenance applications the following vibration specification parameters are considered critical to ensure long term reliable, stable and accurate performance. • Wide Frequency Response • Measurement Resolution and Dynamic Range • Long Term Stability with Minimum Drift • Operating Temperature Range • Packaging Options and Ease of Installation • Sensor Output Options In the following paragraphs, these critical performance specifications were compared for typical piezo-electric condition monitoring accelerometer and a wide bandwidth MEMS variable capacitance accelerometer also marketed for condition monitoring applications. Both accelerometers had a FS (Full Scale) range of ±50g. FREQUNCEY RESPONSE TABLE

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